Description
KBA RAPIDA RA 106 SIS SPC-8 SW4 FAPC
Is a very good machine.
8 Printing units
Elbow turn SW4
Year of construction : 2012
248 Mio imp.
◼ Technical data
Sheet format
max. 740 x 1.060 mm
min. 340 x 480 mm
minimal in recto and verso printing 400 x 480 mm
Print format
max. 730 x 1.050 mm
in recto and verso maximum 720 x 1.050 mm
Substrates *
Standard 0,04 – 0,7 mm
Press with perfecting 0,04 – 0,6 mm
Gripper edge 10 mm
Maximum power **
Press with perfecting in straight printing up to 8 printing units 18.000 Bg/h
Perfecting press with perfecting up to 8
Printing units
15.000 Bg/h
Press with perfecting and “high-speed” package 18.000 Bg/h
Stacking heights from floor
Investors 1.250 mm
Display 1.200 mm
Non-stop delivery 1.100 mm
Plate- Blanket format
Panel format 795 x 1.060 mm
Standard copy start 36 mm
Blanket format 860 x 1.070 mm
◼ Additional equipment
BASIC CONFIGURATION
000.600 Additional package “High-Speed” for perfecting press 18,000 pph
004.000 Additional package “High performance antistatic
360.050 De-electrification feeder, high-performance version for side blowers
290.100 Video system for sheet travel (for perfecting presses GA)
030.000 Turn SW4
ANNEX
290.400 Intercom between system and display
PRINCIPAL
100.000 Fully automatic plate changer FAPC, incl. pneumatic plate bending device at the gallery
100.100 DriveTronic SPC – Simultaneous Plate Change
COLOUR WORK
515.110 Inking unit temperature control without ink fountain cooling, incl. high-tech “beta.c” cooling
unit, air-cooled (TECHNOTRANS)
576.210 High-tech combined cooling unit “beta.c” for wet offset, air-cooled with exhaust bonnet (TECHNOTRANS))
515.020 Installation for ink unit temperature control without ink fountain cooling, without unit
WASHING DEVICE
450.040 CleanTronic Synchro – Combined blanket, impression cylinder and roller washing system for parallel washing processes
501.020 1 piece Changing stand incl. supply roll, motorised (KASPER)
475.000 2 set Additional washcloth spindle
EXHIBIT
679.000 Powder extraction (KBA)
GALLERY
163.000 8 pieces Pressure plate holder on gallery
REFRIGERATORS
576.110 IPA reduction < 5% incl. ultra-fine filter “beta.f” (TECHNOTRANS) 575.010 Water cooling package for cooling combi unit and air supply cabinet LEADERSHIP 291.150 Motorised height adjustment with memory function 291.250 Wallscreen for displaying all machine processes MEASUREMENT AND CONTROL TECHNOLOGY 260.400 ErgoTronic ColorControl
– automatic XY colour density measurement with the control console portal 260.410 ErgoTronic Lab
– colour measurement and control according to Lab values 280.080 QualiTronic ColorControl (perfecting)
– Inline colour density measurement 280.850 QualiTronic ColorView
– Output of the inline measurement results of QualiTronic ColorControl 260.100 ErgoTronic ICR
– Integrated Camera Register, automatic register measurement with the Control desk measuring portal 280.800 QualiTronic KBA Measuring Strips 2012 PROCESS AUTOMATION / NETWORKING 274.010 LogoTronic Professional
– Server with central database (1 x per print shop) 274.090 LogoTronic Professional interface to the customer MIS 274.130 VisuTable 274.210 WartungsManager 274.260 Additional training 2 days 274.120 Customer-specific stacking card (printout via customer’s network printer) Special position xxx.02 Ink supply Ink trac (without ink pumps and piping, customer installation)
◼ Basic equipment RA106-8 SW4 Basic configuration – Unit design – Double-size impression cylinders and transfer systems
– 7 o’clock position of the cylinders
– Voltage/ Frequency 380 – 420 V / 50 Hz Investors
– DriveTronic feeder
– Stacking plate with a separate drive-on slope bolted to the floor
– Sheet deposit above the feeder
– Sheet separator with 4 separating suction cups, 6 transport suction cups (2 of which are long-stroke suction cups)
– 4 separating suction cups for volume paper (in the accessory pack)
– 4 separating suction cups for convex and concave stacks (in the accessory pack)
– Reverse sheet gathering for substrates > 120 g/mÇ
– Suction belt table with 1 suction belt and four-chamber vacuum system
– Table surface made of rustproof, antistatic textured sheet metal
– Electronically controlled sheet deceleration to realise optimum sheet arrival speeds at the front lays
– Format preselection from the ErgoTronic console
– Motorised stack side edge control +/- 25 mm
– 4 side blowers
– Stack leading edge scanning switchable to trailing edge scanning
– Motorised height adjustment of the sheet separator, automatic height adjustment of the sheet
separator for pile front edge scanning
– Electromechanical package control with setting monitoring
– Continuous, stepless stacking stroke with automatic stroke adjustment (paper / cardboard)
– De-electrification at the trailing edge separation air of the sheet separator
– Non-stop set-up with single bars (suitable non-stop pallet required)
– Skew sheet correction on the sheet separator during production
Attachment
– Vibration system at the bottom, sheet acceleration to the single-speed feed drum
– Photoelectric front mark control
– Front marks from below, gripper edge parallel + 1/- 0.5 mm and oblique + 1/- 0.5 mm motorised correction from ErgoTronic console
– Electromotive individual front mark correction from the ErgoTronic control console or system touch display
– Height adjustment of the deck markers motorised from the ErgoTronic control console or system touch display
– SIS – Sensoric Infeed System, sidelay-free sheet alignment with automatic format setting via ErgoTronic console, alignment takes place in the movable gripper bar of the infeed drum
– Ultrasound double arch control and optical oblique arch control
– Mechanical foreign body barrier
– Electropneumatic overshoot lock
– Touch display with quick selection keys for important functions
Printing unit
– Substructure extremely torsion-resistant, “box” consists of one casting
– Cylinders in multi-row cylindrical roller bearings, adjusted backlash-free
– Plate, rubber and impression cylinders corrosion-resistant coated for high surface hardness
– Two-stage pneumatic pressure adjustment and de-adjustment
– Printing cylinder – blanket cylinder from the ErgoTronic control console
– Register adjustment from ErgoTronic console: axial +/- 1.5 mm, radial +/- 1.0 mm, diagonal +/- 0.12mm
– Diagonal register by “slanting” the transfer drum
– Plate cylinder – rubber cylinder in bearer ring contact
– Rear panel clamping rail in two parts
– Automated plate change (SAPC)
– Clean printing” function for targeted draining of residual ink from the printing plate and blanket
– Blanket tensioning for blankets with blades
– Blowing device in front of the impression zone to prevent the sheets from hitting the blanket cylinder, air settings can be set and stored from the ErgoTronic console
– Gripper supports and gripper tips in impression cylinders and transfer systems can be replaced individually
– Pressure cylinder and transfer system gripper finely adjustable, gripper closing movement controlled by curve
– Universal gripper system, adjustment-free for the entire substrate range
– Central lubrication for important lubrication points
– Front panel clamping rail with dowel pin system (dowel hole spacing 780 mm)
– Venturi bend deflector under the transfer drum, air settings adjustable and storable from the ErgoTronic control console
– Adjustable Schmitz ring cleaners on machines with DriveTronic SPC
– Monitored sprinkling of the gear train in the closed gearbox with filtered oil Turnaround
– 1-2-1 drum turn
– KBA jackets on the impression cylinders after perfecting
– Anti-marking coat on the drum caps after turning
– Removable sheet deflectors under the transfer drums after the turnaround
– Venturi sheet guide under the transfer drums after the turnaround
– Rotary suction in the storage drum for tightening the trailing edge of the sheet
– Fully automatic format adjustment and changeover between perfecting and straight printing
– Video system for observing the sheet travel under the turning drum and in the sheet ascent of the delivery
Dampening system
– Varidamp film dampening system
– Traversing bridge roller on the dampening applicator roller
– Connection of inking and dampening units switchable from the ErgoTronic control console
– Rider roller under the dampening applicator roller
– Level sensor in the water tank
– Water tank removable for cleaning without tools
– Dampening metering roller lockable
– Dampening metering roller can be pneumatically switched on/off from the ErgoTronic control console when the machine is at a standstill (after-hours switching)
– Setting the dampening roller speed from the ErgoTronic control console
– Tracking of the dampening metering roller speed linear to the press speed, ramp-up curve adjustable at the ErgoTronic control console
– Differential drive to reduce slug formation, switchable from the ErgoTronic control console during production
– Dampening solution preparation in console version with digital temperature control and display
– Overdampening from the delivery and the ErgoTronic control desk
Inking plant
– ColorTronic colour metering box with 35 zone squeegees, each 30 mm wide
– Metering elements (zone squeegees) with hard metal tips, contact-free to the ink fountain roller
– Colour ductor ceramic coated, continuously rotating
– Tracking of the ink fountain roller speed to the press speed, acceleration curve adjustable at the ErgoTronic control console
– Ink ductor timing from the ErgoTronic console, ink ductor blocking switchable at the ErgoTronic console and at the printing unit
– Colour string separation when pressure is switched off, function can be switched on/off at the ErgoTronic control console
– Ink distribution stroke +/- 17 mm
– Reaming insert infinitely adjustable from the ErgoTronic control console during machine operation
– Friction cylinder (Rilsan coated) and ink fountain roller prepared for inking unit temperature control
– Inking units can be individually engaged/disengaged from the ErgoTronic console, rollers are stationary
– 4 ink form rollers
– Lateral rubbing of the ink form rollers on the rollers can be switched on/off
– Roller wash squeegee pneumatically adjustable on/off
Display
– AirTronic delivery
– Touch display with quick-select keys for important functions
– Format preselection from the ErgoTronic console, motorised adjustment of all formatdependent components
– Curved trowel
– Sheet brake with 4 suction tapes and automatic format adjustment via ErgoTronic console
– Dynamic sheet brake with speed-compensated suction tapes for smooth sheet deposition
– Venturi sheet guide plates in the sheet ascent, all air settings adjustable and storable from the ErgoTronic control console
– Blowpipes and fans above the stack with honeycomb grille for directional air flow
– High-performance powder sprayer with de-electrified blowing air controllable from the ErgoTronic control console
– Flow-optimised, shadow-free gripper systems for radiation drying
– Gripper systems with individually exchangeable grippers and gripper supports
– Crumple arch control
– Electronic tracking of the gripper opening curve linear to the machine speed, adjustable at the delivery touch display
– Capacitive stack height sensing
– Lowerable non-stop roller blind for uninterrupted production
– Pneumatic sample sheet removal
– Foldable cover over archway for optimal access to the baffles
– Automatic chain and track lubrication
– Jogging movement of the front and side sheet stops, on/off adjustable
– Stacking exit in three directions, stacking plate with a separate ramp slope bolted to the floor
– Stacking area secured with light barriers
Air supply
– 3 pressure stages electronically controlled; cabinet free-standing, air-cooled
– High-pressure compressor and refrigeration dryer for control pneumatics
Safety equipment
– The safety devices of the machine comply with the current European safety standards ErgoTronic Professional control station
– Uninterruptible power supply for defined shutdown in case of power failure
– Operating system MS Windows
– 19″ TFT touch screen
– ColorTronic colour metering with colour zone bar display on the console and monitor
– Daylight lamp 5.000K
– Motorised height adjustment of the ErgoTronic Professional console
– Bow rest with motorised tilt adjustment
– Extensive menus and programmes for machine and auxiliary units
– Background memory for preparing the follow-up job during ongoing production
– Hard disk for order storage and order management
– USB connection for external data backup
– KBA PressSupport 24Sheetfed with internet connection (alternatively via modem) for remote maintenance and software updates
– Network preparation for external data backup or for reading in preset data
– Output of a maintenance list for all necessary maintenance work on the machine (printout of the lists only in conjunction with LogoTronic or LogoTronic Professional).
Accessories
– Oil trap plates
– Operating and special tools
– Pneumatic panel bending device bolted to the gallery
– Underpacking foils for rubber and plate cylinders (each mounted)
– Lubricant range (without gear oil)
– Operating manual, maintenance manual, spare parts catalogue in paper form and electronically at the ErgoTronic control station
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